This problem asks for the ratio of peak temperatures (T1/T2) in two Gas Tungsten Arc Welding (GTAW) cases. The peak temperature is given by T=αC1q, where C1 is a constant. Thus, the ratio becomes T2T1=C1q2/α2C1q1/α1=q2q1⋅α1α2.
First, let's calculate the heat input per unit length (q) for both cases. Heat input is electrical power divided by welding speed (q=vV×I).
For Case I: V1=15 V, I1=200 A, v1=5 mm/s=0.005 m/s.
q1=0.005 m/s15 V×200 A=0.005 m/s3000 W=600,000 J/m.
For Case II: V2=15 V, I2=300 A, v2=10 mm/s=0.010 m/s.
q2=0.010 m/s15 V×300 A=0.010 m/s4500 W=450,000 J/m.
The ratio of heat inputs is q2q1=450,000 J/m600,000 J/m=34.
Next, we calculate the thermal diffusivity (α) for both cases using the formula α=ρCk.
For Case I: k1=150 W/mK, ρ1=3000 kg/m3, C1=900 J/kg-K.
α1=3000×900150=2,700,000150=18,0001 m2/s.
For Case II: k2=50 W/mK, ρ2=8000 kg/m3, C2=450 J/kg-K.
α2=8000×45050=3,600,00050=72,0001 m2/s.
The ratio of thermal diffusivities (inverted for the final formula) is α1α2=1/18,0001/72,000=72,00018,000=41.
Finally, we combine these ratios to find the peak temperature ratio:
T2T1=q2q1⋅α1α2=34⋅41=31.