📖 Explanation
This problem asks us to calculate the ram pressure needed for an extrusion process, assuming ideal conditions (no friction, no redundant work). We're given the initial and final dimensions of a cylindrical workpiece and the material's flow curve characteristics: strength coefficient K and strain hardening coefficient n.
First, let's list the given parameters:
- Initial workpiece length, L0=100 mm
- Initial workpiece diameter, D0=50 mm
- Final workpiece diameter, Df=25 mm
- Strength coefficient, K=750 MPa
- Strain hardening coefficient, n=0.15
- Assumptions: No friction, no redundant work
The core idea here is that the ram pressure (P) is directly related to the work done per unit volume (Wv) during the plastic deformation. This work is calculated by integrating the material's flow stress (σ=Kϵn) over the true strain (ϵt) experienced during the process.
Step 1: Calculate True Strain (ϵt)
For an extrusion process involving a change in cross-sectional area, the true strain is given by:
ϵt=ln(AfA0)
Where A0 is the initial area and Af is the final area. For a cylindrical workpiece, A=4πD2. So, the area ratio simplifies to:
AfA0=4πDf24πD02=(DfD0)2
Substituting the given diameters:
AfA0=(25 mm50 mm)2=(2)2=4
Now, calculate the true strain:
ϵt=ln(4)
Using the property ln(ab)=bln(a):
ϵt=2ln(2)
Given ln(2)≈0.693147:
ϵt≈2×0.693147=1.386294
Step 2: Determine Ram Pressure (P)
Under ideal conditions (no friction, no redundant work), the ram pressure (P) is equal to the average flow stress multiplied by the true strain, or more precisely, the work done per unit volume (Wv). This is found by integrating the flow stress over the true strain:
Wv=P=∫0ϵtσdϵ=∫0ϵtKϵndϵ
Integrating this expression gives:
P=n+1Kϵtn+1
Now, substitute the values:
- K=750 MPa
- n=0.15
- ϵt≈1.386294
- n+1=0.15+1=1.15
First, calculate ϵtn+1:
ϵtn+1=(1.386294)1.15≈1.45754
Now, calculate the pressure P:
P=1.15750 MPa×1.45754
P=1.151093.155 MPa
P≈950.57 MPa
Comparing this value with the given options, 950.57 MPa is closest to 950 MPa.